FROM YOUR BIGGEST CHALLENGE TO A WORKING REALITY

Whether you need a part that’s half a pound and small enough to carry in your hand, or one that’s massive in size and more than 100,000 pounds, MERRILL can machine it for you. We have over 60 state-of-the-art CNC milling and turning centers that utilize CGTech’s Vericut software to simulate machining prior to starting any operation. This helps us detect inefficiencies, eliminate manual prove-outs, prevent tool-blocking errors and reduce scrap.

WE CAN MACHINE PARTS OVER

50,000 lbs.

Our skilled machinists perform services including all types of grinding, turning, multi-axis milling, low-thermal machining, laser-marking, cutting and boring - all to the most exacting tolerances.

FROM YOUR BIGGEST CHALLENGE TO A WORKING REALITY

Whether you need a part that’s half a pound and small enough to carry in your hand, or one that’s massive in size and more than 100,000 pounds, MERRILL can machine it for you. We have over 30 state-of-the-art CNC milling and turning centers that utilize CGTech’s Vericut software to simulate machining prior to starting any operation. This helps us detect inefficiencies, eliminate manual prove-outs, prevent tool-blocking errors and reduce scrap.

WE CAN MACHINE PARTS OVER

50,000 lbs.

Our skilled machinists perform services including all types of grinding, turning, multi-axis milling, low-thermal machining, laser-marking, cutting and boring - all to the most exacting tolerances.

MACHINING CAPABILITIES

CNC MILLING CENTERS

Many of our milling machines accommodate parts with sizes larger than 96 inches x 96 inches. One of our largest capabilities is our 5-axis double column machining center with a maximum capacity of 80 inches x 148 inches x 394 inches. While two other 5-axis machines can handle up to 52 feet long.

CNC TURNING CENTERS

Our wide array of vertical and horizontal CNC turning centers boost a capacity ranging from, 145 inches in diameter by 118 inches tall (vertical) to 35 inches in diameter to 120 inches long (horizontal).

GRINDING

We offer both horizontal and vertical grinding services. MERRILL is a premier source for ID/OD grinding; we have the ability to handle parts up to 15 inches in diameter and 72 inches between centers while holding precise tolerances to 0.0005 inches over the entire length of the part. Our large diameter vertical equipment provides close-tolerance, fine finish ID/OD grinding, up to 60 inches in diameter.

MACHINING CAPABILITIES

CNC MILLING CENTERS

Many of our milling machines accommodate parts with sizes larger than 96 inches x 96 inches. One of our largest capabilities is our 5-axis double column machining center with a maximum capacity of 80 inches X 148 inches X 394 inches. While two other 5-axis machines can handle up to 52 feet long.

CNC TURNING CENTERS

Our wide array of vertical and horizontal CNC turning centers boost a capacity ranging from, 145 inches in diameter by 118 inches tall (vertical) to 35 inches in diameter to 120 inches long (horizontal).

GRINDING

We offer both horizontal and vertical grinding services. MERRILL is a premier source for ID/OD grinding; we have the ability to handle parts up to 15 inches in diameter and 72 inches between centers while holding precise tolerances to 0.0005 inches over the entire length of the part. Our large diameter vertical equipment provides close-tolerance, fine finish ID/OD grinding, up to 60 inches in diameter.

WATERJET CUTTING

MERRILL deploys advanced waterjet cutting technology to produce precision prototypes and detailed designs. We have the ability to custom cut to +\- 0.005 inches on designs ranging from one square inch to more than 10,000 square inches in nearly any material.

LASER MARKING

We can mark virtually any design into nearly any material — including all types of metal, ceramics, plastics, glass and woods — of just about any shape or size.

From the standard to the most intricate and complex parts, MERRILL has the talent and tools to turn your biggest machining challenge into a working reality.

THE SOLUTIONS YOU NEED

MERRILL makes anything possible. From concept to completion and beyond, our top-to-bottom capabilities mean that we can design, build, test and deliver nearly every operation imaginable.

Solutions